Simulations Predict Savings From More Airtight Buildings

Words: Dan KamysU.S. commercial building owners could save substantially on annual heating and cooling energy costs by improving airtightness of their building's envelope, according to a recent National Institute of Standards and Technology (NIST) study. The research used simulation software to evaluate the energy impact of improved air barriers in three typical non-residential buildings in five cities, each in a different climate zone. The results predicted potential annual heating and cooling energy cost savings as high as 37%.

With baseline energy, climate and building data from each city, the researchers simulated conditions of a typical, two-story office building; a one-story retail building; and a four-story apartment building in Minneapolis, St. Louis, Miami, Phoenix and Bismarck, N.D. Each building was modeled with wood frame and masonry construction. Methods for increasing airtightness included building wraps or coatings for masonry blocks. The study focused on changes in energy expenditures as a result of increased airtightness, not on the methods themselves, so it does not single out a "best" airtightness method.

For the frame construction, the combined annual gas-electric cost savings of improved airtightness would be 33% for the hypothetical office building, 21% for the retail building and 31% for the apartment in Bismarck. In Minneapolis, the predicted savings would be 37%, 26% and 33%, respectively. In St. Louis, the numbers would be 37%, 24% and 31%.

Improved airtightness in the warmer climates would produce smaller savings but could still be significant in the long run. In Phoenix, the estimated cost-savings are 10%, 16% and 3% for the office, retail and apartment, respectively; and in Miami, the estimates are 9%, 14% and 9%.

Percentages of predicted savings for the masonry buildings were similar to the frame construction.

Although not evaluated in this report, improving building envelope airtightness also reduces the potential for problems caused by air leakage, such as poor indoor air quality, thermal comfort and degradation of building materials due to moisture damage. (Like most commercial buildings, the buildings in the study used mechanical ventilation systems to maintain good indoor air quality.)

The research was sponsored by the U.S. Department of Energy Office of Building Technology. For more information, visit www.nist.gov.

Bonding with Masonry 2026: Q2
June 2026

This issue’s questions come from a Mason Contractor and an Engineer. What questions do you have? Send them to info@masonrymagazine.com, attention Technical Talk.

The Thirty-Year Mason: Ergonomics as a Retention Strategy
June 2026

In most industry circles, the conversation around the labor shortage follows a predictable script: How do we find the next generation of masons? While recruitment is vital, we often overlook the most valuable asset already on the job site: the experienced

Acme Brick Company Releases 2026 Pocket Guide to Brick Construction
June 2026

For more than four decades, all the basics of building with brick have come in a guide small enough to fit into a pocket. Acme Brick has just released a 2026 version of its Pocket Guide to Brick Construction. And yes, it’s still printed on paper just like

Masonry in the Media: Casa Azul, Chapultepec Castle, & More
June 2026

A film’s settings can take viewers to new locations, all from the comfort of their own home. It immerses them in the scenes, whether they take place in an opera house in Brazil or a grand mansion in Mexico City. Explore how these Latin American masonry ma